4000BPH Plastic Bottle Mineral Water Production Line Monoblock 2L Rinsing Filling Capping

4000BPH Monoblock 500ML-2L Plastic Bottle Mineral Water Production Line / Plant Rinsing Filling Capping Equipment

General:

The water production line is divided into purified water and mineral water production lines. It starts with the purification of raw water, enters the water filling machine after disinfection, then labels and inkjet codes, and finally packag and cases.

The water filling machine is mainly used in the beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic. The machine is used in filling juices, mineral water and purified water in bottles made of polyester and plastics. The machine can also be used in hot filling if being installed with temperature controlling device. The handle of the machine can be freely and conveniently turned to adjust the machine tofill various types of bottles. The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted.

Washing Part

1.Stainless steel 304/316L washing heads.

2.Using unique design,avoid the traditional bottle on rubber clip to block the bottle threaded parts may be caused by the pollution.

3.Washing pump is made of stainless steel.

4. By high spray nozzle, blunt bottle of water jet angles, flush to the bottle of any part of the inner wall, rinse with water thoroughly and save flush bottle.

5. Bottle clamp and flip agencies sliding sleeve adopts Germany igus corrosion resistant bearing without maintenance.

Filling Part

1.Filling method for gravity filling.

2.Filling valve manufactured SUS 304/316L.

3.High precision, high speed liquid filling.

4.Filling move by the rack drive system through gear transmission.

5.Hydraulic cylinder controlled by a float liquid level.

6.Using the latest double guide pillar type bottle of lifting mechanism, avoid the bottle of elevating the old products must be through the mesa caused by leakage on the edge, at the same time, easy installation and maintenance.

Capping Part

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality. Characteristic of the screwing capper as follows:

1) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.

2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.

3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide. Passing by cap loading system.

4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.

5) A bottle inlet detect switch is settled on the screw capper.

6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.

7) By adjusting the height of the rotary parts to adapt for different bottle height.

8) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.

9) The main parts of the screwing capper are processed by the digital-control processing center.

-Technical Parameters-

Model	CGF12-12-4
Capacity(B/H)(330ml)	3000-4000
Bottle size	Neck:φ20-50mm；Height:150-320mm
Water pressure	0.18-0.25Mpa
Water consumption(kg/h)	1000
Washing station	2
Dripping station	2
Filling precision	＜+1MM
Air pressure	0.4Mpa
Air consumption (m³/min)	0.3
Power(kw)	5
Weight(kg)	2500
Dimension(L*W*H)(mm)	2100*1700* 2400

Auxiliary:

1.Water treatment system

1. Automation grade: Automatic / Semi-automatic

2. Capacity: 3000L per hour.

3. Material of three pre-filters:SUS304

4.Membrane brand: HYDECANME

5. Optional device: water tank, sodium ion exchanger,UV sterilizer,water storage tank

6. Water pump:NangFang pump

2.Bottle blow molding machine

FP-1200B semiautomatic bottle blow molding machine is suitable for producing PET plastic containers and bottles from 10-2000ml. It is widely used to produce the carbonated bottle ,mineral water, carbonated drink bottle, pesticide bottle oil bottle cosmetics, wide-mouth bottle etc.

Code printer

The code printer mainly codes the date.We have all kinds of code printing machine, like Hand-held ink jet printers,High resolution ink jet printers and laser code printers etc.

★How to choose the code printer? You need to tell us what kind of bottle you need to code on and how fast the printer you need, the speed is how many meters per minute.

Adhesive labeling machine

The speed of the servo labeling machine is faster than the normal model, it is applied for labeling round bottle or boxes, such as the single-side labeling of cosmetic round bottle or packaging boxes. It increases productivity and improves the quality of packaging.

Film shrinking packing machine

★The film shrink packing is used to pack scattered bottles into a whole group.We have Manual wrapping Shrink Packing Machine, Semi-Automatic PE Film Heat Shrink Packing Machine, L Type Automatic PE Film Heat Shrink Wrapping Machine,Linear type High Speed Automatic Shrink Packing and Color film orientation shrink packing machine.

ZhangJiaGang City FILL-PACK Machinery Co.,Ltd. is located in Jiangsu Zhangjiagang,which dedicated to technology research,manufacture and sales.Since the establishment,we always keep engaging in gallon filling field. Mainly provide the gallon bottles whole factory planning, from preform design to bottle blowing and filling,packing.

Fill-pack manufactures & provides full range of equipment for gallon water filling line.
· Water Treatment System - 250LPH to 30000LPH
· 5 gallon Full-automatic & semi-automatic blow molding machine
· Preform Injection Molding
· 5 Gallon Bottle Washer up to 2000BPH
· Filling machine - 100BPH to 2000BPH for 5 gallon
· Gallon Barrel Adhesive Labeling
· Gallon bottle cap shrink labeling machine
· Gallon Water Plant Consumables

We are committed to provide high-quality machine and best service for the gallon bottle water factories in the world, to help customers create the most value. Fill-pack request more precision to every parts, so that 100% meet the process requirements, make sure 100% customer satisfaction.

We own 3800 square meters modern factory in accordance with ISO9001: 2000 certification system standards with all kinds of advanced processing equipment and testing equipment, experienced technicians, scientific and strict management, all constitute FILLPACK excellence in product manufacturing system, which provides the strongest protection for FILLPACK product quality.

We believe in FILLPACK’ s future while you choose us!