Three-Layer Polyethylene Steel Pipe Liquid Coating Blasting anti-corrosion pipe Line Machinery

Three-Layer Polyethylene Steel Pipe Liquid Coating Blasting anti-corrosion pipe Line Machinery

Description

3LPE coating processing line is to make anti-corrosion of kinds of steel pipes, such as single layer FBE, double layer FBE, double layer PE, double layer PP and 3PE.

Application
The coating technology allows to obtain the anticorrosive three-layer polyethylene/polyetylene coating, which consist of:
Epoxy layer,
Copolymer layer (bonding agent),
Polyethylene/polypropylene layer.

Main Equipment List

The coating is applied on steel pipes of diameters from 159 mm to 1420 mm and length from 6 m to 18 m. Properties of applied coatings comply with the following stan- dards:
EN-PN ISO 21809,
DIN 30670,
DIN 30678,
NFA 49-710,
EN-PN 10285.
The anticorrosive coating consists of the following layers:
Epoxy layer of minimum thickness of 80 μ M,
Copolymer layer of minimum thickness of 250 μ M,
Polyethylene layer of minimum thickness between 1, 8 mm and 3, 7 mm or polypropylene layer of minimal thickness between 1, 8 mm and 2, 5 mm.
"FERRUM" S. A. Manufactures coated steel pipes in diameter from 159 mm to 1420 mm and length from 6 m to 18 m. We provide coating services with reference to pipes delivered by our custo- mers.

Coating gradeCoating typeCoating thickness depending on the pipe outer diameter [mm]

159 - 273323, 9 - 457508 - 559610 - 762813 - 1420
PolyethyleneN-n, S-n22, 22, 52, 53
N-v, S-v2, 72, 93, 23, 23, 7
Polypropylenestandard22, 22, 22, 52, 5

Note: For the diameters over 1420 mm "FERRUM" S. A. Can make coating by polyethylene tapes acc. To DIN 30672 class B30, C30 and C50.

N-n, N-v coating with low density polyethylene (LDPE) or medium density polyethylene (MDPE) with regular n and reinforced v thickness
S-n, S-v coating with high density polyethylene (HDPE) with regular n and reinforced v thickness

Anticorrosive coating 3LPE/ 3LPP according to PN-EN ISO 21809-1 is composed of:
Epoxy layer of minimum 125 μ M thickness,
Copolymer layer of minimum 150 μ M thickness,
Polyethylene or polypropylene layer from 1, 8 mm to 4, 7 mm.

Layer thickness

C kg/mKlasa A1Klasa A2Klasa A3Klasa B1Klasa B2Klasa B3Klasa C1Klasa C2Klasa C3
≤ 151, 82, 12, 61, 31, 82, 31, 31, 72, 1
15≤ C ≤ 502, 02, 43, 01, 52, 12, 71, 51, 92, 4
50≤ C ≤ 1302, 42, 83, 51, 82, 53, 11, 82, 32, 8
130≤ C ≤ 3002, 63, 23, 92, 22, 83, 52, 22, 53, 2
300 < C3, 23, 84, 72, 53, 34, 22, 53, 03, 8

The coating manufacturing process consists of the following operations:
The surface blast cleaning to Sa 2 1/2 acc. To ISO 8501-1,
The electrostatic spraying of epoxy powder onto a heated pipe,
Wrapping a pipe with extruded copolymer,
Wrapping a pipe with polyethylene/polyetylene in continuous way,
Cooling the coating and dressing the pipe ends.

Our Services
3LPE coating processing line Quality guarantee period:12 months or 14 months from date of Bill of Lading.
During this period, the seller will provide free service for all problems caused by quality of equipments, however except the problems caused by the buyer .because of wrong operation.
Service:The seller would send technician to the buyer's factory to test the new machine and train people of the buyer. The buyer should pay for round-trip transportation expense, food, accommodation, insurance locally and related salary.

1. Our Factory

Qingdao Huashida Machinery Co., Ltd. is located in Qingdao High & New Technology Industrial Area- Qingdao Huashida industrial Park, covers an area of about 4000 square meters. We have tens of years experience in plastic pipe, sheet, and board extrusion lines, and pipe joints and welding tools such as heat shrinkable sleeve, Electro fusion sleeve etc.

2. Our main products

Our main products include as following,

HDPE PU pre-insulation Jacket Pipe extrusion line

3PE steel pipe anticorrosion&coating machinery

Rubber&plastic foam flexible insulation tube/sheet production line

HDPE water supplying pipe extrusion line

PE PP sheet board extrusion line

Heat shrinkable sleeve production line

Hollow wall spiral pipe production line

Plastic welding rod extrusion line

Radiation cross-linked PE heat shrinkable sleeve

Electro fusion tape

Portable extrusion welder

3. Our products Application.

Our machines make products what are widely used as jacket pipe of PU foam insulation pipe in municipal heating pipe system; Municipal water supplying and drainage pipeline; Oil and gas pipeline; Pipe joints of plastic drainage water pipes, PU foam insulation pipelines, 2PE/3PE oil and gas pipelines;

Besides manufacturing machines, we also make Heat shrinkable sleeves and electro fusion sleeves and plastic welders, which are widely used as pipe joints and sealings of plastic drainage water pipes, PU foam insulation pipelines, 2PE/3PE oil and gas pipelines;

4. Our certificates and Patents

5. Our Purpose and Market

Our purpose is to supply highest cost-effective products and the most suitable solutions to our clients, as well as intimate help and service, on this basis we reach a win-win situation.

For over 14years We have exported to many foreign countries, such as Russia, Iran, Turkey, U. A. E, Sudan, Ukraine, Uzbekistan, Azerbaijan, South Asia, Poland etc.

6. Guarantee and after service

The guarantee period is 12 months from the date of installing, but no more than 14 months from the date of delivery. After this period we are obliged to provide with lifelong service at the expense of Buyer.

During the warranty period we are responsible to provide trouble shootings and help the customer to solve the problems, provide spare parts which are broken, except breakings caused by the Buyer.

We will provide the technical service train the workers from the buyers for free.

We can also send technicians to the buyer's companies abroad for help installation and testing the lines. But the buyer shall pay for the round trip tickets, accommodation, transportation, medicine treatment and insurance of the technicians in foreign countries and some salary accordingly.