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Energy Saving And High Efficient Tomato Spray Drying Machine Equipment

Categories Spray Drying Machine
Brand Name: Welldone
Model Number: LPG
Certification: CE/ISO
Place of Origin: Jiangsu, China
MOQ: 1
Price: $5300-130000
Payment Terms: L/C,D/A,T/T,D/P
Supply Ability: 3 Sets Per Month
Delivery Time: 30-50days
Packaging Details: Wood Case
Name: Energy Saving And High Efficient Tomato Spray Drying Machine Equipment
Voltage: 220V-600V (TBD)
Material: SUS304, SUS316L
Drying Temperature: 120-300℃
Drying Efficiency: 70%
Heating Source: Electric/Steam/LPG/Diesel
Way to Discharge: Manual/ Pneumatic / Electrical
Application: Food/Chemical industry/Pharmaceutical industry
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Energy Saving And High Efficient Tomato Spray Drying Machine Equipment

Energy Saving And High Efficient Tomato Spray Drying Machine Equipment

In the global food processing industry, tomato spray drying technology has become a strategic solution for preserving nutritional value while extending shelf life. As consumer demand for high-quality tomato powder grows in sauces, soups, and instant food products, manufacturers face dual challenges: maintaining premium product quality while reducing operational costs and environmental impact. Advanced energy-saving tomato spray drying equipment addresses these needs through innovative engineering that significantly cuts energy consumption while improving powder yield and quality.

Spray drying transforms tomato concentrate into fine powder through a sophisticated process:

  1. Liquid Preparation & Concentration: Tomato puree undergoes vacuum concentration to increase solid content before drying . This critical step reduces the moisture that must be evaporated during spray drying, directly impacting energy efficiency.

  2. Atomization: The concentrated tomato feed is pumped to the drying chamber's top and atomized into microscopic droplets using high-precision rotary atomizers or nozzles .

  3. Instant Drying: Hot, filtered air (typically 150-160°C inlet temperature) instantly contacts the droplets, evaporating moisture within seconds .

  4. Powder Separation: The resulting tomato powder falls to the chamber bottom while moist exhaust air is carried away through cyclone separators that recover fine powder particles to maximize yield.

Key Features
  • 1. Advanced Drying Chamber Designs

    • Radial Multizone Dryer (RMD) Technology: This innovative approach combines high-G and multizone operation to intensify spray drying, offering 30% energy savings compared to standard technologies while reducing equipment footprint by at least one order of magnitude .

    • Vortex Chamber Technology: Implements rotational motion to rapidly evacuate droplets to mild temperature zones for final drying, enhancing thermal efficiency .

    2. Heat Recovery & Thermal Efficiency Optimization

    • Exhaust Heat Recycling: Modern systems redirect 80-120°C exhaust air to preheat incoming air or feed material, recovering 10-20% of energy consumption .

    • Enhanced Insulation Systems: Advanced ceramic fiber or aluminum silicate insulation maintains surface temperatures below 50°C, minimizing thermal losses .

    3. Precision Process Control

    • Shear Rate Measurement: Advanced Coriolis mass flowmeters precisely measure shear rate rather than just density, providing more reliable control over spray drying viscosity variations and reducing tolerances for significant energy savings .

    • Automated Temperature Management: Research indicates that optimizing inlet and outlet temperatures can improve thermal efficiency by 15% or more while maintaining product quality

Technical Specifications
NameEnergy Saving And High Efficient Tomato Spray Drying Machine Equipment
ApplicationFood industry
Construction MaterialSUS304, SUS316L
Voltage220V-600V (TBD)
Drying Temperature120-300℃
Way to DischargeElectric/Steam/LPG/Diesel
Drying Efficiency70%
Contact Information
Changzhou Welldone Machinery Technology Co., Ltd
Address: Zhenglu Industrial Park, Tianning District, Changzhou, Jiangsu, China
Mobile / Whatsapp / Wechat: +86 15895071546
QQ: 619857675 Skype: superwangrun E-mail: barney@welldone-technology.com
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