Trapezoidal Profile Metal Roof Panel Roll Forming Machine
Galvanized Aluminum Steel Sheet IBR Roofing Tile Making Machine
This complete roll forming system is built for efficient,
continuous production of trapezoidal IBR metal roof panels, ideal
for residential, commercial, and industrial roofing applications.
The line features a reinforced welded frame and
precision-engineered rollers to maintain consistent profile
accuracy, smooth operation, and reliable output over long
production periods.
Equipped with safety features such as protective guards and
emergency stop functions, it ensures a secure working environment
while minimizing downtime. With durable construction, intuitive
controls, and efficient performance, this roll forming line
provides manufacturers a dependable, cost-effective solution for
large-scale IBR roof panel production.
Production Line Overview
Designed for roofing manufacturers serving diverse market segments,
this production line delivers reliable, high-efficiency output of
popular IBR roof panels with enhanced operational safety and
quality control.
Guide System
Forming Stations
20mm Thick Frame
IBR Roof Panel Profile
The IBR roof panel features a trapezoidal profile with consistent
wave height and spacing, manufactured from 0.4-0.8mm galvanized
steel coil. Engineered for structural rigidity, corrosion
resistance, and lightweight performance in demanding construction
environments.
Material: Galvanized Steel / PPGI / Aluminum
Thickness: 0.3-0.8mm
Yield Strength: 200-350 Mpa
Tensile Stress: 200-350 Mpa
Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former →
Hydraulic Cutter → Run-out Table
The chain-driven roll former with wall panel frame ensures precise
shaping of IBR roofing profiles with consistent wave formation.
Hydraulic cutting delivers clean, accurate panel lengths for
continuous high-speed production of durable metal roof panels.
Key Features
This production line combines robust wall panel frame design with
chain drive technology and comprehensive protective covers for
operator safety and reduced maintenance. The 5T hydraulic decoiler
ensures stable material feed, while hydraulic cutting provides
precise, burr-free cuts for high-quality IBR roof panel
manufacturing.
Technical Specifications
Decoiler Unit
| Structure | Double-support |
| Working Form | Manual, motorized, or hydraulic |
| Loading Capacity | 5T/7T/10T, customizable |
| Coil Width | 1250mm, customizable |
| Inner Diameter | Φ450 - Φ550 mm |
| Outer Diameter | 1500 mm |
| Model | DC-MU1 |
Optional Decoiler Upgrades
Motorized Decoiler
Stand Structure Decoiler
Hydraulic Decoiler with Loading Car
Guiding System with Pre-Cut Broaching Shear
Guiding Roller: Adjusts coil feeding width
Pre-cut Broaching Shear: Cuts steel coil before roll forming
Digital Display: Direct feeding width monitoring
Roll Forming Machine
| Working Speed | Approximately 20 m/min |
| Structure | Wall panel type (Cast-iron stands or guide pillar optional) |
| Driving System | Chain system (Gearbox optional) |
| Number of Forming Stations | 18 stands |
| Shaft Diameter | 70mm solid shaft |
| Motor Power | 5.5 Kw |
| Roller Material | 45# steel polished and chromed HRC58-62° |
| Shaft Material | High grade 45# steel polished (CNC lathe) |
| Steel Coil Material | PPGI or GI |
| Steel Coil Thickness | 0.25-0.8mm |
Optional Safety Cover Upgrades
Mounted Inside: No Cover Required
Solid Cover For Chain
Mesh Safety Cover
Cutting System
| Common Power Type | Hydraulic (Motor type optional) |
| Hydraulic Power | 4-5.5Kw, customizable |
| Blade Material | Cr12 Mov |
| Hardness | Quenched treatment HRC 58-62° |
Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Run-out Table
Auto Stacker
PLC Control Cabinet
| PLC Brand | Delta, customizable |
| Power Supply | 380v, 50HZ, 3Phase (Customer requirement dependent) |
| Encoder Brand | Omron, customizable |
| Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable |
| Operation Type | Manual/auto two-type switch |
Hanging-Arm Control Box
Standing Control Box
Hydraulic Power Unit (HPU)
| Motor Power | 5.5Kw |
| Oil Required | N32 or N46 hydraulic oil |
| Design | Fan cooling system included |
| Optional Installation | Can be installed on or inside roll former to save space |
System Analysis
Hydraulic Decoiler: Provides stable coil unwinding with hydraulic tension control to
reduce material deformation
Guiding System: Ensures precise coil alignment and minimizes edge damage
Roll Former: Wall panel frame enhances rigidity; chain drive with cover
improves safety and reduces wear
Hydraulic Cutter: Offers precise, smooth cuts without burrs; hydraulic drive ensures
low vibration and long life
Out Table: Supports formed panels to reduce deformation and facilitates
handling
Production Line Components
| Component | Quantity |
|---|
| Manual Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
Customization Options
We offer comprehensive customization for this IBR roof panel
production line, including adjustable forming stations to match
specific panel profiles, variable hydraulic cutter lengths,
optional automatic feeding systems, and protective chain guards.
The line can be tailored for coil thickness (0.3-0.8mm) and width
adjustments to meet diverse market requirements.
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