1025mm Trapezoidal Efficient IBR Roof Panel Roll Forming Machine
The IBR Roof Panel Roll Forming Machine is a specialized cold roll
forming line engineered to produce high-quality IBR metal roofing
sheets for industrial buildings, warehouses, and residential
projects. Utilizing galvanized or PPGI coils with thickness ranging
from 0.3-0.8mm, this machine creates robust panels with superior
strength, excellent water-shedding capabilities, and professional
aesthetics.
Featuring precision-machined rollers, a heavy-duty welded frame,
and accurate forming stations, the system ensures consistent
profile dimensions and long-term operational stability. The
user-friendly PLC touch-screen control system enables operators to
easily adjust length, batch quantities, and production speed,
achieving smooth output at 10-15 meters per minute. Hydraulic
cutting delivers clean edges without deformation.
Technical Specifications
Decoiler System
| Structure | Double-support |  |
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| Working Form | Manual, motorized, or hydraulic |
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| Loading Capacity | 5T/7T/10T, customizable |
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| Coil Width | 1250mm, customizable |
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| Inner Diameter | Φ450 - Φ550 mm |
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| Outer Diameter | 1500 mm |
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| Model | DC-MU1 |
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Optional Decoiler Upgrades
Guiding Device with Pre-Cut Broaching Shear
| Guiding Roller | Adjust the coil feeding width |  |
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| Pre-cut Broaching Shear | Cut the steel coil before roll forming |
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| Digital Display | See the feeding width directly |
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Roll Forming Machine
| Working Speed | Around 20 m/min |  |
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| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar |
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| Driving System | Chain system. Optional: Gearbox |
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| Number of Forming Stations | 18 stands |
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| Shaft Diameter | 70mm solid shaft |
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| Motor Power | 5.5 Kw |
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| Roller Material | 45# steel polished and chromed HRC58-62° |
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| Shaft Material | High grade 45# steel polished (CNC lathe) |
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| Steel Coil Material | PPGI or GI |
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| Steel Coil Thickness | 0.25-0.8mm |
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Optional Safety Covers
Cutting System
| Common Power Type | Hydraulic. Optional: motor type. |  |
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| Hydraulic Power | 4-5.5Kw, customizable |
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| Blade Material | Cr12 Mov |
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| Hardness | With quenched treatment HRC 58 - 62° |
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Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable

Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable

PLC Control Cabinet
| PLC Brand | Delta, customizable |  |
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| Encoder Brand | Omron, customizable |
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| Touch Screen | MCGS, customizable |
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| Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
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| Language | Chinese + English, Spanish, French, Russian, etc |
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| Operation Type | Manual / auto two-type switch |
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Hydraulic Power Unit (HPU)
| Motor Power | 5.5Kw |  |
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| Oil Required | N32 or N46 hydraulic oil is available |
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| Design | The hydraulic station has a fan cooling system |
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| Optional | It can be installed on or inside the roll former to save space |
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System Component Analysis
- Decoiler: Unwinds metal coil, supports large rolls, ensures smooth feed
- Guide: Aligns material for precise forming, reduces waste
- Roll Forming Machine: Chain-driven, wall panel structure, forms multi-arc K-style
gutters
- Hydraulic Cutter: Accurate length cutting, stable hydraulic system, reduces manual
work
- Out Table: Collects finished gutters, supports stacking, minimizes damage
Production Line Components
| Component | Quantity |
|---|
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
Customization Options
This production line can be customized with adjustable roll forming
stations for varied arc depths, hydraulic cutter lengths, and
material thickness. Optional features include PLC-controlled speed
adjustment, chain drive reinforcement, and compatibility with
aluminum or galvanized steel. Customers can tailor output to match
specific roof profiles or design requirements.
