20m/min Automatic 5.5Kw Galvanized Steel Trapezoidal Roof Panel
Roofing Roll Forming Machine
Production Line Overview
This roll forming machine line is specifically designed for the
efficient production of IBR roofing sheets used in large-scale
construction and steel structure projects. It provides roofing
material manufacturers with a reliable, cost-effective solution,
offering consistent output quality and flexible machine
configurations that can be adapted to different local and regional
roof panel standards.
Guide Station
Forming Station
Cutting Station
IBR Roof Panel Profile
IBR roofing sheets are roll-formed from galvanized steel coils with
a typical material thickness of 0.3 to 0.8 mm. The profile is
characterized by five prominent ribs, each separated by
strengthening channels that enhance structural rigidity, long-term
durability, and effective rainwater drainage.
Due to these performance advantages, IBR roof panels are
extensively used in residential buildings, industrial facilities,
and commercial roofing applications.
| Material | Galvanized Steel / PPGI / Aluminum |
|---|
| Thickness | 0.3-0.8mm |
|---|
| Yield Strength | 200 - 350 Mpa |
|---|
| Tensile Stress | 200 - 350 Mpa |
|---|
Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter
→ Out Table
Process: The production line unwinds steel coils, aligns the strip, and
feeds into the roll former. The chain-driven forming unit shapes
the steel into precise IBR roof panels with ribs between waves. A
hydraulic cutter provides accurate cutting without material
distortion, ensuring consistent quality for high-volume roofing
production.
Key Features
- Chain-driven roll former with protective cover ensures safe and
stable operation
- Rib-reinforced IBR profile offers superior strength and weather
resistance
- Hydraulic cutting system guarantees precise panel length and clean
edges
- Cost-effective solution suitable for both small and medium roofing
manufacturers
Technical Specifications
Decoiler Unit
| Structure | Double-support |
|---|
| Working Form | Manual, motorized, or hydraulic |
|---|
| Loading Capacity | 5T/7T/10T, customizable |
|---|
| Coil Width | 1250mm, customizable |
|---|
| Inner Diameter | Φ450 - Φ550 mm |
|---|
| Outer Diameter | 1500 mm |
|---|
| Model | DC-MU1 |
|---|
Optional Decoiler Upgrades
Motorized Decoiler
Stand Structure Decoiler
Hydraulic Decoiler with Loading Car
Guiding Device with Pre-Cut Broaching Shear
| Guiding Roller | Adjusts the coil feeding width |
|---|
| Pre-cut Broaching Shear | Cuts the steel coil before roll forming |
|---|
| Digital Display | Shows feeding width directly |
|---|
Roll Forming Machine
| Working Speed | Around 20 m/min |
|---|
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar |
|---|
| Driving System | Chain system. Optional: Gearbox |
|---|
| Number of Forming Stations | 18 stands |
|---|
| Shaft Diameter | 70mm solid shaft |
|---|
| Motor Power | 5.5 Kw |
|---|
| Roller Material | 45# steel polished and chromed HRC58-62° |
|---|
| Shaft Material | High grade 45# steel polished (CNC lathe) |
|---|
| Steel Coil Material | PPGI or GI |
|---|
| Steel Coil Thickness | 0.25-0.8mm |
|---|
Optional Cover Upgrades
Mounted On The Inside: No Cover Required
Solid Cover For Chain
Mesh Safety Cover
Cutting System
| Common Power Type | Hydraulic. Optional: motor type. |
|---|
| Hydraulic Power | 4-5.5Kw, customizable |
|---|
| Blade Material | Cr12 Mov |
|---|
| Hardness | With quenched treatment HRC 58 - 62° |
|---|
Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Run-out Table
Auto Stacker
PLC Control Cabinet
| PLC Brand | Delta, customizable |
|---|
| Encoder Brand | Omron, customizable |
|---|
| Touch Screen | MCGS, customizable |
|---|
| Power Supply | 380v, 50HZ, 3Phase (Customer dependent) |
|---|
| Language | Chinese + English, Spanish, French, Russian, etc |
|---|
| Operation Type | Manual / auto two-type switch |
|---|
Hanging-Arm Control Box
Standing Control Box
Hydraulic Power Unit (HPU)
| Motor Power | 5.5Kw |
|---|
| Oil Required | N32 or N46 hydraulic oil |
|---|
| Design | Fan cooling system |
|---|
| Optional Installation | Can be installed on or inside the roll former to save space |
|---|
System Analysis
- Hydraulic Decoiler: Supports medium thickness steel coils up to 7 tons. Hydraulic
tension control ensures smooth material feeding
- Guiding Device: Precisely aligns steel strip for accurate forming. Adjustable to
accommodate different coil widths
- Roll Former: Chain-driven for durable, stable forming. Chain cover protects
operators and prolongs chain life
- Hydraulic Cutter: Provides clean, accurate cuts to length. Hydraulic system reduces
noise and vibration
- Run-out Table: Facilitates smooth product exit and temporary storage. Designed
for integration with auto stacking systems
Production Line Components
| Component | Quantity |
|---|
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
Customization Options
For IBR roof panel production, the roll forming machine can be
customized in terms of the number of forming stations, rib profile
accuracy, drive system selection (chain-driven or gearbox-driven),
hydraulic cutting die specifications, and PLC-based control
configuration. In addition, the machine can be designed to
accommodate different coil widths and material thickness ranges,
ensuring full compliance with local roofing standards and project
requirements.
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